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My pellets suck!

Maybe they do. But most of the time the bag is fine and the stove is starved, dirty or fed wrong. Work through this page first — it takes about fifteen minutes, and it is the difference between a bad brand and a bad burn.

Start here

The three things behind almost every complaint

Airflow, feed rate and a dirty stove account for most of the angry ones.

1

Airflow is too low

A lazy, orange, lolling flame is a stove asking for air. Dense premium pellets need more of it than the soft commodity bags people are used to. Open the air up a notch, give it ten minutes, and watch the flame tighten and turn light amber.

It is a campfire: keep piling on wood without blowing on it and you smother the fire.

2

Feed rate is too high

Overfeeding buries the burn pot. Pellets pile up faster than they can ignite, the flame gets dark and smoky, unburnt pellets tip into the ash pan, and glass fogs within a day.

Rule of thumb

A healthy pot holds a shallow, moving bed of fire. If you can see a mound of dark pellets under the flame, you are feeding too fast for the air you are giving it.

3

The stove is dirty

This is the big one. Owners tell us their pellets are horrible; we ask when they last cleaned the stove and hear a long pause. Plugged burn-pot holes choke the fire from underneath, and the air simply cannot get through the crust.

Pot weekly, exchanger monthly, full teardown once a season. The cleaning guide walks through it.

The diagnosis

What is your stove actually doing?

Pick the symptom that matches. Each one has a most-likely cause, a two-minute check, and how to tell whether the bag really is at fault.

A lazy, orange, rolling flame

Usually the stove

A flame that lolls rather than dances is short of air, nearly every time. Dense premium pellets need more combustion air than the soft commodity bag you burned last winter — the stove has not changed, but its appetite has.

Check this first

  1. Open the combustion air one step and wait ten minutes before judging.
  2. Drop the feed rate one step if the pot looks heaped.
  3. Check the burn-pot holes are clear — scrape, do not just brush.

It really is the pellets if…

  • The flame stays lazy at full air with a freshly cleaned pot.
  • A bag from a different pallet layer burns bright in the same settings.

Owners tell us: the same bag that "would not burn" in December burns fine in January once the damper moves — the single most common correction we see.

The fifteen-minute check

Nine things to rule out before you blame the bag

Tick these off as you go. Your progress is saved on this device, so you can close the tab, go and scrape the burn pot, and come back to where you left it.

0%
Healthy flame, at a glance

ColourLight amber

ShapeTight, brisk

PotShallow bed

GlassClear for days

AshFine, pale grey

Bag or batch

Is it a bad bag, or a bad batch?

Pellets leave the die in a continuous run and get bagged layer by layer, so bags stacked next to each other on a pallet are near-identical — and so are their faults. If one batch of sawdust went through wetter than it should have, you get a run of poor bags in a row from an otherwise good mill. That is a batch problem, not a brand problem.

Set the suspect layer aside, pull from a different layer of the pallet, and burn a bag. If the stove is happy again, you found your answer. Note the bag date code before you write anything — a review with a date code is worth ten without one.

What you seeUsually meansDo this
Fine dust in the bottom of the bagRough handling or a long haulSift it out; do not tip the fines into the hopper
Pellets crumble between your fingersMoisture — storage or a wet batchTry another layer of the pallet before blaming the mill
Hard grey clinker in the potHigh ash or bark contentReal pellet problem — worth a review
Wildly uneven pellet lengthsWorn die at the millReal pellet problem — note the date code
Black glass in two daysFeed rate and airflowAdjust the stove, then reassess
Storage

Storage ruins more bags than mills do

Off the ground

A concrete slab wicks moisture straight into the bottom layer. Keep the pallet under the bags.

Covered, not wrapped

A sealed tarp traps condensation against the bags. Cover the top, leave the sides breathing.

Out of the shed floor puddle

Half the “wet pellet” reports we follow up trace back to where the pallet sat, not where it was made.

Open one bag at a time

An opened bag left in a damp basement is a ruined bag in a fortnight. Reseal it or burn it.

Common questions

Still not right?

The six we get asked most, answered the way we would answer them on the phone.

Try not to, at least while you are diagnosing. Mixed densities mean the stove is being asked to burn two different fuels on one setting, and you learn nothing about either. Run one brand down to empty, then switch.

Worked through all of it and the bag is still the problem?

Then it is a review worth reading. Tell us the brand, the date code on the bag, what your stove is set to, and when you last cleaned it — that is the review other owners actually trust.